Oil to SF6 (gas) Bushing

Oil to SF6 (gas) Bushing

Item No.: 00379
Oil-to-SF6 bushings connect oil-filled power transformers to gas-insulated switchgear, using RIP or RIS condenser cores for electrical insulation.
Description
Description

An oil-to-SF6 bushing connects an oil-filled power transformer directly to gas-insulated switchgear (GIS) or an SF6-insulated bus, with one end immersed in transformer oil and the other in SF6 gas. NJREC offers oil-to-SF6 bushings from 72.5 to 550 kV under IEC specifications and from 69 to 500 kV under IEEE specifications, with rated currents up to 2500 A. The RIP/RIS-based condenser core provides solid insulation and supports installation at any angle.

Oil to SF6 Bushing Cross-Section

Oil to SF6 bushing cross-section

The bushing consists of an SF6-side interface, a transformer-side oil interface, a RIP/RIS-based condenser core, a glass fiber layer, a mounting flange, a test tap and a transformer-side anti-corona shield.

IEC Technical Specifications

IEC 60137-2017

Parameter Unit 72.5 100 123 145 170 245 300 362 420 550
Highest voltage for equipment Um kV 72.5 100 123 145 170 245 300 362 420 550
Rated frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Dry power-frequency withstand voltage (1 minute) kV 140 185 230 275 325 460 460 510 750 790
Lightning impulse (BIL) kV 325 450 550 650 750 1050 1050 1175 1550 1800
Switching impulse (SIL) kV - - - - - 850 850 950 1175 1300
Maximum rated current A 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500
Temperature range °C Down to -60°C and up to +55°C available on request

IEEE Technical Specifications

IEEE C57.19.01-2017

Parameter Unit 69 115 138 161 230 345 500
Highest voltage for equipment Um kV 69 115 138 161 230 345 500
Rated frequency Hz 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Dry power-frequency withstand voltage (1 minute) kV 160 185 310 365 425 520 750
Lightning impulse (BIL) kV 350 550 650 750 900 1175 1675
Switching impulse (SIL) kV - - - - - 825 1175
Maximum rated current A 2500 2500 2500 2500 2500 2500 2500
Temperature range °C Down to -60°C and up to +55°C available on request

Product and Factory Photos

Oil to SF6 transformer Bushing
Oil to SF6 Transformer Bushing
transformer bushing factory
Transformer Bushing Factory

Core Functions

Current Transfer and Electrical Insulation

The central conductor carries current between the transformer and the GIS connection. The surrounding insulation separates the energized conductor from the grounded flange and equipment enclosure.

Electric Field Control

The condenser core grades the electric field through the insulation. The transformer-side anti-corona shield helps reduce local electric field concentration around the oil-side connection.

Oil-to-Gas Interface

The bushing forms the electrical transition between the oil-filled transformer and the SF6-filled enclosure. Its mounting flange provides the mechanical connection at this interface.

Access for Insulation Testing

The test tap provides access for capacitance and dielectric-loss measurements, supporting insulation condition checks during testing and maintenance.

Applications

Direct Transformer-to-GIS Connections

Oil-to-SF6 transformer bushings connect power transformers directly to gas-insulated switchgear in transmission substations. The enclosed connection carries power between equipment that uses different insulating media.

Transformer Connections to SF6-Insulated Bus Systems

These bushings also connect oil-filled transformers to SF6-insulated bus ducts. The oil-side terminal connects inside the transformer, while the gas-side terminal connects within the bus enclosure.

Compact Substation Layouts

For substations with limited installation space, the oil-to-SF6 arrangement supports enclosed transformer connections. Installation at any angle gives equipment designers flexibility when positioning the transformer and GIS interface.

Why Choose NJREC?

IEC and IEEE Product Options

NJREC offers oil-to-SF6 bushings from 72.5 to 550 kV under IEC specifications and from 69 to 500 kV under IEEE specifications, helping transformer manufacturers and project buyers source products for different electrical systems.

RIP/RIS Solid Insulation

NJREC offers a RIP/RIS-based condenser core for oil-to-SF6 connections. The solid core does not require a separate internal oil filling, while the two ends operate in transformer oil and SF6 gas.

Support for Transformer and GIS Projects

NJREC helps transformer manufacturers, GIS integrators and project buyers select suitable voltage classes, insulation technologies and connection arrangements for transformer-to-GIS applications.

FAQ

What is the difference between oil-to-SF6 and oil-to-oil bushings?

An oil-to-SF6 bushing connects an oil-filled transformer to SF6-insulated equipment. An oil-to-oil bushing connects two oil-filled compartments. The difference is the insulating medium surrounding each end.

Can an oil-to-SF6 bushing be installed horizontally?

Yes. This oil-to-SF6 bushing design supports installation at any angle, including horizontal, vertical and inclined positions, for different transformer-to-GIS layouts.

Does a solid-core oil-to-SF6 bushing still need maintenance?

Yes. The RIP/RIS core has no separate internal oil filling to maintain, but the terminals, seals, test tap and insulation condition still require inspection. The connected transformer oil and GIS gas systems also remain part of equipment maintenance.

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