High Voltage Porcelain Bushing

High Voltage Porcelain Bushing

Item No.: 00359
Porcelain high voltage bushing rated 1‑52 kV and 250‑6300 A, compliant with DIN/EN/IEC, variety of creepage & termination options, suitable as power transformer bushing or transformer bushing insulator.
Description
Description

高压瓷套管

作为标准产品,我们提供符合DIN标准的传统套管和最新的EN系列套管,这些产品能够满足配电和电力变压器制造商的需求。我们可提供1kV至52kV、最高12500A的额定电压,以及多种爬电距离,以满足各种环境条件。
 
所有户外套管均按照 IEC60137 标准制造和测试,套管的细节由历史 DIN 规范(不再是现行标准,但仍被变压器和配电行业广泛使用)或最新的 EN 规范(EN50386 和 EN50180)规定。
 
空气端接线端子通常为螺纹连接杆或旗形端子(有多种孔型可供选择),油端接线端子可与空气端接线端子相同,也可根据客户要求进行机加工孔型布置。金属部件表面处理方面,我们可以根据客户要求进行镀锡、镀锌、镀铜等处理。
 

电气数据

衬套式 标称电压(千伏) 额定电流(A)
低电压 1/3  250
630
1250
2000
3150
4500
6300
中压 1936年12月24日 250
630
高压 12 1250
2000
3150
4500
24 1250
2000
3150
4500
36 1250
2000
3150
4500
52 250
630
1250
2000
3150
4500
1250
2000
3150

 
为什么选择NJREC?

  • 优质材料确保最长的使用寿命
  • 由于零部件少、设计复杂度低,因此具有很高的可靠性。
  • 易于维护

应用

  • 油浸式电力变压器、配电变压器
  • 适用于新建项目和改造项目


技术数据概览

额定电压:1 – 52 kV
额定电流:250 – 6300 安培
符合 EN/DIN/IEC 标准


Product Description

Functional Positioning for Power Systems Engineering

The High Voltage Porcelain Bushing by NJREC is engineered primarily for use by transformer designers, electrical engineers, and procurement specialists seeking a reliable power transformer bushing solution. It is suited for deployment in medium- to high-voltage transformers where stable electrical insulation and current conduction capacity are critical. As a trusted transformer bushing manufacturer, NJREC delivers components designed to meet stringent operational and safety requirements, facilitating seamless integration into new builds and retrofit projects. This product appeals to users needing customizable terminal configurations and a range of environmental resistance options, ensuring compatibility with diverse transformer designs across industrial and utility sectors.

Technical Specifications and Compliance Details

This bushing features nominal voltage support from 1 kV to 52 kV and current ratings up to 12500 A, offering significant operational capacity for high-demand electrical networks. Constructed with premium porcelain insulation, it provides superior dielectric strength and environmental resilience against humidity and pollution. Compliance with IEC 60137, historical DIN transformer bushing, and current EN standards validates its engineering integrity and adherence to international quality benchmarks. Multiple termination types—including screwed conductor stems and flag terminals—are available at the air end, with matching oil-end finishes. The variety of surface finishes such as tin plating and galvanising ensures compatibility with corrosive and harsh installation environments.

Application Contexts in Power Transmission and Distribution

NJREC's porcelain bushing finds extensive use in insulating medium to high voltage levels in power and distribution transformers, critical in substations and industrial power plants. Its robust design is effective for retrofitting applications where replacements must meet or exceed existing performance standards. The product’s adaptability allows it to function reliably in coastal, industrial, and rural environments, managing electrical stress while maintaining insulation integrity. The product supports engineering efforts in customizing creepage distances and termination options to match specific transformer designs, facilitating operational efficiency and safer electrical system management across grid infrastructure.


Product Advantages

Design and Structural Excellence for System Integration

The bushing’s design incorporates modular termination options that align with varied transformer connection standards, including transformer bushingDIN and ANSI configurations. This adaptability enhances compatibility with both legacy and contemporary transformer systems. Porcelain insulation material is carefully engineered to optimize dielectric performance while resisting environmental degradation. Metallic components finished with tin plating, galvanising, or copper plating augment corrosion resistance, extending service life. The broad voltage and current rating range offers scalable integration possibilities for multiple transformer classes, backing the product’s versatility as a premium solution from established transformer bushing suppliers.

Enhanced Operational Performance and Reliability

Performance-wise, the product maintains dielectric stability under thermal and mechanical stresses typical in power transformer operations, ensuring uninterrupted current flow and insulation integrity. Its construction simplifies installation and maintenance procedures, reducing downtime and operational costs. The inclusion of multiple creepage distances supports tailored solutions for various pollution and humidity conditions, directly impacting system longevity and safety compliance. End users gain assurance from NJREC’s documented adherence to IEC and EN standards, which underpin system reliability, durability, and reduced risk of electrical faults in critical high voltage equipment.


Use Scenarios

High Voltage Insulation in Power Utility Networks

In power utility substations, where high voltage transformers are integral to grid distribution, the porcelain bushing functions as a vital insulating and conducting interface. The product’s compliance with IEC 60137 and EN bushing standards ensures regulatory conformity and operational safety. It addresses the challenges of electrical stress and environmental exposure within outdoor installations, including weather and pollution effects. The bushing seamlessly integrates with transformer windings and oil-filled compartments, facilitating secure electrical passage with minimal leakage paths. This robust insulation contributes to stable power delivery, essential for maintaining grid reliability.

Retrofitting Industrial and Distribution Transformers

在工业环境或配电变压器维护中,该解决方案有助于升级或更换现有套管,同时保持设计的连续性。DIN 套管和 ANSI 兼容的端接选项可简化改造流程,确保与各种变压器品牌和型号的工程兼容性。瓷质绝缘体可抵御工业环境中常见的污染物,包括灰尘和湿气。该套管可精确安装到现有变压器绝缘系统中,从而提高运行安全性并延长设备使用寿命,有助于有效管理资产并降低工业电力基础设施的运行风险。



常问问题

您的变压器套管支持哪些电压和电流额定值?

我们的变压器套管产品额定电压范围为1 kV至52 kV,电流容量最高可达12500 A(具体数值取决于型号)。这一产品范围使我们能够可靠地满足各种电力和配电变压器的需求。

NJREC能否定制瓷套管的端接类型和表面处理?

是的,我们提供灵活的端接方式,包括空端螺纹连接和旗形端子,以及油端匹配或机加工孔端子。表面处理,例如镀锡、镀锌和镀铜,可根据特定的环境和安装需求进行定制。

如何确保高压套管符合国际标准?

我们按照 IEC 60137 标准,并结合传统的 DIN 和现行的 EN 规范生产瓷套管。这确保了每个高压套管都能满足各种变压器应用所需的严格电气绝缘、机械强度和安全标准。

你们的瓷套管是否适用于现有变压器的改造安装?

当然,我们的变压器套管产品专为新安装和改造项目而设计。凭借不同的爬电距离、端接方式和表面处理,我们提供量身定制的解决方案,以应对环境挑战,并在升级或更换过程中延长变压器的使用寿命。

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